Blow Moulding Machine Setter

SUMMARY:
Job Description:
The role is responsible for operating, setting, and maintaining single and two-stage injection stretch blow moulding machines, specifically Nissei, ASB, and Sidel. This includes ensuring optimal machine settings, performing fault analysis, and contributing to high-quality product output in alignment with production goals.

Location: Isando, Gauteng

POSITION INFO:
Reporting Structure

• Reports to: Maintenance Manager & Production Manager
• Direct Reports: None

1. Technical Setup and Maintenance

• Set up and operate Nissei, ASB, and Sidel injection stretch blow moulding machines for single and two-stage processes.
• Adjust machine settings for optimal cycle time, efficiency, and quality.
• Troubleshoot mechanical, hydraulic, and pneumatic issues and perform fault analysis.
• Conduct maintenance of moulds, material feeders, and dryers.
• Monitor product quality and perform adjustments to meet specified criteria.
• Maintain a sound understanding of technical drawings, mould installation, and equipment performance.

1. Fault Analysis and Problem Solving

• Perform fault analysis for product quality issues, machine malfunctions, and mould-related problems.
• Work closely with the maintenance team to resolve technical issues on the production floor.
• Liaise with external suppliers as needed for additional support.

1. Production Optimization

• Continually optimize machine settings to improve production cycle times and reduce waste.
• Ensure process integrity and record new settings for future reference.
• Assist in developing and implementing maintenance checklists and schedules to ensure machines run efficiently.

1. Inventory and Spare Parts Management

• Monitor and manage stock levels for spare parts related to Nissei, ASB, and Sidel machines.
• Work with the Maintenance Manager to order parts and evaluate the need for keeping spares in stock.
• Ensure spare parts are available for planned maintenance and unexpected breakdowns.

1. Quality and Compliance

• Apply Good Manufacturing Practices (GMP) and ensure compliance with the companys quality standards.
• Adhere to Food Safety System Certification (FSSC) principles and report any hazards to the appropriate managers.
• Conduct regular quality checks to ensure products meet required specifications.

1. Health & Safety

• Ensure compliance with health and safety regulations, especially within the area of responsibility.
• Maintain housekeeping standards around machines and work areas.
• Report any accidents, incidents, or safety hazards to management.

1. Project Involvement and Continuous Improvement

• Assist in the development and execution of projects aimed at enhancing the performance of the blow moulding machines.
• Propose improvements to production processes to increase efficiency and quality.
• Stay updated on new technologies, particularly innovations related to Nissei, ASB, and Sidel equipment.

• Education: Minimum N2 in Tool, Jig, & Die trade theory; Red Seal certification preferred.
• Experience: 5+ years of experience in setting and operating single and two-stage injection stretch blow moulding machines, particularly Nissei, ASB, and Sidel.
• Skills:
• Proficiency in troubleshooting mechanical, pneumatic, and hydraulic systems.
• Strong fault-finding skills and technical problem-solving abilities
• Knowledge of injection moulding and blow moulding processes.
• Familiarity with quality control principles and equipment maintenance.

• Technical Knowledge: Deep understanding of Nissei, ASB, and Sidel blow moulding equipment.
• Skills: Machine setting, fault finding, and equipment maintenance.
• Interpersonal Skills: Strong communication, decision-making, and ability to work under pressure.

• A passion for sustainable packaging solutions and environmental considerations.