HD Assembler

SUMMARY:
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POSITION INFO:

ASSEMBLY & PRODUCTION:
• Receipt of the production plan as prepared by Operations.
• Provide continues improvement initiatives.
• Programming of the production plan in terms of priorities and capacity
• Liaising with supply chain and logistics department regarding missing components and anticipated incoming shipments.
• Control of breakdowns to optimise service levels and minimise disruption.
• Programming of CSIs (Customer Specific Instructions) as per the internal works order
• Control of consumables required in the HD Production department.
• Highlight any deviations or risk as soon as identified.
• Tap threads.
• Fit pulleys, baseplates, guards, safety covers etc.
• Assemble and align pulleys.
• Measure and set tension on v-belts.
• Assemble couplings and check run-out/alignment with dial gauge.
• Check gear backlash and end play.
• Assemble gearbox to drawing.
• Raise any deviation from standard to supervisor.
• Install pipe work.
• Heating of bearings, pressing with hydraulic jack etc.
FINISHING AND TESTING:
• Control of unit completion for the painting, plugging and lubrication of gearboxes
• Control of test and inspection procedures
• Control of quality documentation
• Ensure any specific quality inspections is communicated to team.
• Set-up of test bench and measurement equipment
• Ensure Paint team provide excellent quality work.
• Perform QC checks during the assembly process.
• Ensure tasks performed to Bonfiglioli standards.
• Meeting delivery commitments.
HUMAN RESOURCES:
• Maintenance and control of time worked.
• Day to day solving of technical problems.
• Adhere to working hours and company policies and procedures.
• Monitoring and controlling of attendance
• Monitoring and controlling production throughput
• Maintenance of levels of motivation
• Maintenance of disciplinary procedures and associated documentation.
• Carrying out periodic staff appraisals
MACHINERY AND EQUIPMENT:
• Control of general tooling issued to production.
• Control of and safeguarding of special tooling
• Maintenance of machinery (HD Assembly equipment and Spray Booth)
• Servicing of machinery in terms of Statutory, manufacturers requirements and as per the maintenance schedule/matrix
PREMISES:
• Maintain a clean, neat and safe working environment.
• Adhering to company policies and procedures.
• Perform and ensure team perform daily housekeeping.
STATUTORY REQUIREMENTS:
• Implementation of procedures for compliance with the applicable Safety & Occupational Acts
• Maintaining personnel training records required for the use of specialised equipment.
• Maintaining Safety & Occupational records
QUALITY CONTROL:
• Implementation of quality control procedures at all levels of the operation to a recognised specification
• Maintenance of quality control procedures and related documentation including non-conformance
• Ensure traceability and risk mitigation.
• Attend Quality meeting as and when required.